03 Frepple 主要功能
1. 功能列表
- 需求预测 Demand forecasting
- 库存计划 Inventory planning
- 配送规划 Distribution planning
- 生产计划与调度 Production planning & scheduling
- 容量建模 Capacity modeling
- 路由和材料清单 Routing and bill of materials
- 用户界面 User interface
- 一体化 Integration
- 部署 Deployment
- 技术 Technology
- 价格 Pricing
2. 生产计划与调度
2.1 生产计划 Production planning
💦全链跟踪反馈💦💦
供应链模型可以跨越端到端,从原材料供应商到成品,期间涉及多个生产地点、仓库、配送中心、分包商和供应商。
The supply chain model spans end-to-end
from raw material suppliers till the finished goods
across multiple production locations, warehouses,
distribution centers, subcontractors, and suppliers.
2.2 产能计划 Capacity planning
🐑中期容量规划🐑🐑
FrePPLe 的产能计划,能及时发现那些即将出现的产能瓶颈问题,让你有机会评估各种场景。适合中期产能计划。
FrePPLe’s capacity plan provides a timely visibility of upcoming capacity bottlenecks, giving you the opportunity to evaluate different scenarios. As such, it can be used in mid-term capacity planning processes.
2.3 生产调度 Production scheduling
🐪短期生产规划🐪🐪
frepple 能生成详细的生产计划,并在交互式甘特图中展示 和 调整。
Use frePPLe to generate detailed short-term production schedules. You can then visualize your plan in an interactive Gantt chart and make final adjustments.
2.4 订单输入时的到期日报价 Due date quoting at order entry
实时计算,新订单的可行交货日期。
考虑因素, 产能限制和物料限制,甚至包括其他未结算单子的预留
Compute a feasible delivery date for a new order on the fly.
The promised delivery date considers all capacity and material constraints as well as reservations for other open sales orders.
2.5 按订单生产、按库存生产和按订单组装 Make-to-order, make-to-stock and assemble-to-order
支持上述三种模式。
2.6 工作流异常 Exception based workflows
解决计划中的问题,能提高计划效率。比如:
+如何检测 要加急的订单?
+如何衡量 加急单的影响?
+库存问题
Improve the planner’s productivity by focussing the work on problem areas in the plan
1.HOW CAN I DETECT MANUFACTURING ORDERS THAT NEED EXPEDITING?
2.HOW CAN I MEASURE THE IMPACT OF RUSH ORDERS?
3.INVENTORY STATUS
2.7 约束理论 Theory of constraints
供应链的速度取决于最受约束的那个环节,
A supply chain can only be as fast as the most constraining link
FrePPLe plan 受限下面几个瓶颈:
- 在物料齐全之前 不要过多设计产能计划,没意义。
There is no point in reserving capacity for operations that can’t start. - 物料计划速度与产能计划保持同步。不能快于装备线上的生产速度。
Don’t feed components to an assembly line faster than the production rate. - 协调各个工序的速度,如果某个工序收到约束且延迟,则其他工序也要同步下。
Coordinate subassemblies.
2.8 DDMRP(需求驱动的 MRP)DDMRP (Demand Driven MRP)
✨DDMRP介绍1
✨DDMRP介绍2
计划库存和原材料,让公司更加靠近实际市场需求,在计划和执行时,促进更好更快的决策和行动
2.9 后向和前向调度模式 Backward and forward scheduling modes
后向:从交货期倒推,及时完成订单(更现实些🐻❄️);
前向:尝试尽快交付每个订单。
In backward scheduling mode, the planning algorithm counts backward from the due date of the demand for a just-in-time completion of the order.
In forward scheduling mode, the planning algorithm tries to deliver each order ASAP.
2.10 约束和无约束模型 Constrained and unconstrained modes
- 简单无约束计划:类似于在 ERP 中运行的简单 MRP。 它会按时计划所有需求,但会超载资源并计划过去的运营。
Simple unconstrained plan: similar to a simple MRP run in an ERP. It plans all demands on time but overloads resources and plans operations in the past.
- 完全受约束的计划:满足所有约束,并且在短缺情况下计划延迟或短缺。
Fully constrained plans: all constraints are met and demand is planned late or short in shortage situations.
- 智能无约束计划:在所有约束条件下,智能搜索所有备选方案,满足准时需求,只规划绝对不能准时满足的部分需求。 这个结果是一个不受约束的计划,只显示“真正的”短缺。
Smart unconstrained plan: intelligently searches all alternates to meet demand on time respecting all constraints, and only plans the portion of the demand that can absolutely not be met on time in an unconstrained way. This results is an unconstrained plan that shows only the “real” shortages.
2.11 快速启发式求解算法 Fast heuristic solver algorithm
FrePPLe 使用启发式规划算法,可以提供受约束和不受约束的计划。
算法大致流程: