Day17&18

A typical 3D printer is very much like an inkjet printer operated from a computer. It builds up a 3D model one layer at a time, from the bottom upward, by repeatedly printing over the same area in a method known as fused depositional modeling (FDM). Working entirely automatically, the printer creates a model over a period of hours by turning a 3D CAD drawing into lots of two-dimensional, cross-sectional layers—effectively separate 2D prints that sit one on top of another, but without the paper in between. Instead of using ink, which would never build up to much volume, the printer

deposits layers of molten plastic or powder and fuses them together (and to the existing structure) with adhesive or ultraviolet light.

So why is this material used for 3D printing? It's really a composite of a hard, tough plastic (acrylonitrile) with a synthetic rubber (butadiene styrene). It's perfect for 3D printing because it's a solid at room temperatures and melts at a little over 100°C (220°F), which is cool enough to melt inside the printer without too much heat and hot enough that models printed from it won't melt if they're left in the Sun. Once set, it can be sanded smooth or painted; another useful property of ABS is that it's a whiteish-yellow color in its raw form, but pigments (the color chemicals in paint) can be added to make it virtually any color at all. According to the type

of printer you're using, you feed it the plastic either in the form of small pellets or filaments (like plastic strings).

You don't necessarily need to print in 3D with plastic: in theory, you can print objects using any molten material that hardens and sets reasonably quickly. In July 2011, researchers at England's Exeter University unveiled a prototype food printer that could print 3D objects using molten chocolate!